Honeycomb Ceramic Catalyst Substrate

Honeycomb Ceramic Substrate is made from cordierite material and is able to withstand high temperatures. The cordierite material substrate is one of the most reliable, environmentally friendly, and cost-effective emission control products of vehicles, it is used at the heart of a three-way catalytic converter.

Additional information

Material

Cordierite

Cells Density

100~600 CPSI

Size

Customize

Usage

car catalytic converter

Shape

Round, Abnormity, Racetrack

Packing

Cartons and wooden pallet

Delivery Time

within 10 days after receipt payment

Product Detail:

1.Function

The main harmful gases from the vehicle are carbon monoxide (CO), nitrogen oxides (NO), hydrocarbons (HC).coated with catalysts, Cordierite honeycomb ceramic is applied in the catalytic converter of gasoline vehicle to catalyze, convert and purify the exhaust to CO2, water, nitrogen to making vehicle exhaust reaching standards of Euro IV and Euro V.

2.Dimensions standards

Item Standard value Tolerance range Remark
wall thickness 0.17MM +0.03MM
-0.02MM
density scope 440g/L ±60g/L
Outside dimension ≤100MM ±1MM
>100MM ±1%
Perpendicularity  ≤100MM ≤1%height
Parallelism  >100MM ≤1%height

3.Physical and chemical properties

Item Standard value Inspection Method
chemical components Al2O3 35.2±1% Chemical analysis
SiO2 50.9±1%
MgO 13.9±1%
Cordierite Crystal phase ≥90% X-ray diffraction techniques
Compressive AA xis ≥15 Mpa Compressive strength technique
strength BA xis ≥2 Mpa
CA xis ≥0.15 Mpa
Water absorption 20-26% Weighting methord
Softening point ≥1400 High temperature oven
CTE(800℃) ≤1.2*10-6/℃ Netzsch dil 402  PC
Thermal shock resistance 550℃three times(air cool) Muffle furnace

4.Specifications

Cell density (CPSI):100~600
Item Sectional Dimension (mm) Area of Section (mm2) Shape of Section Height (mm)
1 Φ76.2 4560
2 Φ83 5410
3 Φ93 6793
4 Φ97 7390
5 Φ101.6 8107
6 Φ103 8332
7 Φ105.7 8775
8 Φ118.4 11010
9 Φ144 16286
10 80×57(R21.5) 3546
11 99.5×68.1(R33.6) 5758
12 120.6×80(R39.6) 8227
13 144×68(R28.4) 8194
14 144.3×68.1(R28.4) 8606
15 144.8×81.3(R37) 9922
16 147×95(R36.6) 11010
17 148×84(R38) 10438
18 169.7×80.8(R37.2) 11865
19 Triangle 143.5×84 9108
20 Trapezium 112.2×92×152.4 8788
21 Trapezium 122.3×104.4 10336
22 Rectangle 119.5×99.5 10529
23 Special 114×105 9612

All the data is only for reference, specific sizes and hole shapes are according to customers’ requirements.

5.The advantage of the products:
● Thin wall thickness
● Low-pressure drop
● High surface area
● Height compressive strength
● Low thermal expansion coefficient
● Good thermal impact resistance and thermal shock resistance
● Excellent compatibility with various active composition in catalyst
●Good performance in cold start, low ignition temperature, quick temperature rise, little air resistance, and high conversion efficiency.

REMARK: The SIZE can be Customized

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