Honeycomb Ceramic Substrate is made from cordierite material and is able to withstand high temperatures. The cordierite material substrate is one of the most reliable, environmentally friendly, and cost-effective emission control products of vehicles, it is used at the heart of a three-way catalytic converter.
Material | Cordierite |
---|---|
Cells Density | 100~600 CPSI |
Size | Customize |
Usage | car catalytic converter |
Shape | Round, Abnormity, Racetrack |
Packing | Cartons and wooden pallet |
Delivery Time | within 10 days after receipt payment |
1.Function
2.Dimensions standards
Item | Standard value | Tolerance range | Remark |
wall thickness | 0.17MM | +0.03MM | |
-0.02MM | |||
density scope | 440g/L | ±60g/L | |
Outside dimension | ≤100MM | ±1MM | |
>100MM | ±1% | ||
Perpendicularity | ≤100MM | ≤1%height | |
Parallelism | >100MM | ≤1%height |
3.Physical and chemical properties
Item | Standard value | Inspection Method | |
chemical components | Al2O3 | 35.2±1% | Chemical analysis |
SiO2 | 50.9±1% | ||
MgO | 13.9±1% | ||
Cordierite Crystal phase | ≥90% | X-ray diffraction techniques | |
Compressive | AA xis | ≥15 Mpa | Compressive strength technique |
strength | BA xis | ≥2 Mpa | |
CA xis | ≥0.15 Mpa | ||
Water absorption | 20-26% | Weighting methord | |
Softening point | ≥1400 | High temperature oven | |
CTE(800℃) | ≤1.2*10-6/℃ | Netzsch dil 402 PC | |
Thermal shock resistance | 550℃three times(air cool) | Muffle furnace |
4.Specifications
Cell density (CPSI):100~600 | ||||
Item | Sectional Dimension (mm) | Area of Section (mm2) | Shape of Section | Height (mm) |
1 | Φ76.2 | 4560 | ||
2 | Φ83 | 5410 | ||
3 | Φ93 | 6793 | ||
4 | Φ97 | 7390 | ||
5 | Φ101.6 | 8107 | ||
6 | Φ103 | 8332 | ||
7 | Φ105.7 | 8775 | ||
8 | Φ118.4 | 11010 | ||
9 | Φ144 | 16286 | ||
10 | 80×57(R21.5) | 3546 | ||
11 | 99.5×68.1(R33.6) | 5758 | ||
12 | 120.6×80(R39.6) | 8227 | ||
13 | 144×68(R28.4) | 8194 | ||
14 | 144.3×68.1(R28.4) | 8606 | ||
15 | 144.8×81.3(R37) | 9922 | ||
16 | 147×95(R36.6) | 11010 | ||
17 | 148×84(R38) | 10438 | ||
18 | 169.7×80.8(R37.2) | 11865 | ||
19 | Triangle 143.5×84 | 9108 | ||
20 | Trapezium 112.2×92×152.4 | 8788 | ||
21 | Trapezium 122.3×104.4 | 10336 | ||
22 | Rectangle 119.5×99.5 | 10529 | ||
23 | Special 114×105 | 9612 |
All the data is only for reference, specific sizes and hole shapes are according to customers’ requirements.
5.The advantage of the products:
● Thin wall thickness
● Low-pressure drop
● High surface area
● Height compressive strength
● Low thermal expansion coefficient
● Good thermal impact resistance and thermal shock resistance
● Excellent compatibility with various active composition in catalyst
●Good performance in cold start, low ignition temperature, quick temperature rise, little air resistance, and high conversion efficiency.
REMARK: The SIZE can be Customized
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